| |
BASIC MASSES - PRODUCT DATA |
| |
| Product |
Setting |
Sintering Temp 0C |
Grading (mm) |
MgO (%) min. |
Cr2O3 (%) (min.) |
SiO2 (%) (max.) |
Application Temp 0C |
Application |
| VICS-MG-M |
Ceramic |
1550 |
0-0.5 |
80-85 |
- |
- |
1700 |
For laying of magnesite bricks |
| VICS-RAM-80 |
Chemical |
1500 |
0-5 |
77-82 |
- |
6.5 |
1650 |
For hot & cold repair of steel furnace |
| VICS-RAM-80S |
Chemical |
1500 |
0-5 |
82-84 |
- |
6.0 |
1700 |
Same as above, but with better properties |
| VICS-FET |
Chemical |
1500 |
0-5 |
77a-82 |
- |
6.5 |
1700 |
For dry fettling of EAF |
| VICS-RAM-95 |
Chemical |
1500 |
0-5 |
92-95 |
- |
2.5 |
1800 |
For BOF tap hole ramming |
| VICS-FILL |
Chemical |
- |
0-10 |
80 |
- |
- |
1750 |
EBT filling mass of EAF |
| VICS-RAM-D |
Chemical |
- |
0-5 |
90 |
- |
- |
1750 |
Dry ramming mass for EAF bottom |
| VICS-GUN-B |
Chemical |
- |
0-3 |
75-80 |
- |
6.5 |
1750 |
For repair of EAF Slag zone |
| VICS-GUN-BS |
Chemical |
- |
0-3 |
78-84 |
- |
4.0 |
1750 |
For repair of EAF Slag zone & L.D. converter |
| VICS-RAM-CR |
Chemical |
800 |
0-6 |
70 |
8 |
- |
1750 |
For induction furnace producing SS |
| VICS-RAM-AL |
Chemical |
800 |
0-6 |
70 |
15
Al2O3 |
- |
1750 |
For induction furnace producing Special Steels |
| VICS-RAM-M |
Chemical |
800 |
0-8 |
85 |
- |
- |
1750 |
For induction furnace producing Mild steel and Mn Steel. |
|
| |
ALUMINA MORTARS - PRODUCT DATA |
| |
| Product |
Setting |
Sintering Temp 0C |
Grading (mm) |
Al2O3 Min. |
Fe2O3 (%) Max. |
PCE Orton Min |
Application |
| VICS-30 M |
Ceramic |
1250 |
0-1 |
30-40 |
2.5 |
32 |
Mortar for 30-40% alumina bricks |
| VICS-50 M |
Ceramic |
1300 |
0-1 |
45-50 |
2.0 |
33 |
Mortar for 45-50% alumina bricks |
| VICS-SILL-M |
Ceramic |
1350 |
0-1 |
54 |
2.0 |
35 |
Mortar for sillimanite bricks |
| VICS-60 M |
Ceramic |
1350 |
0-1 |
55-60 |
2.2 |
35 |
Mortar for 55-60% alumina bricks |
| VICS-70 M |
Ceramic |
1350 |
0-1 |
65-70 |
2.0 |
35 |
Mortar for 65-70% alumina bricks |
| VICS-80 M |
Ceramic |
1400 |
0-1 |
75-80 |
1.5 |
35 |
Mortar for 75-80% alumina bricks |
| VICS-90 M |
Ceramic |
1400 |
0-1 |
90 |
1.0 |
- |
Mortar for 90% alumina bricks |
| VICS-70 S |
Chemical |
1150 |
- |
70 |
- |
- |
For fixing Nozzle and Well Block |
|
| |
CONVENTIAL CASTABLES - PRODUCT DATA |
| |
| Product |
VICS
CAST-
40 A |
VICS
CAST-50 C |
VICS
CAST-60 K |
VICS
CAST-70 S |
VICS
CAST-80 A |
VICS
CAST-90 A |
VICS
CAST-95 T |
| Max. service temp. 0C |
1450 |
1500 |
1600 |
1450 |
1700 |
1750 |
1800 |
| Setting |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
| Max grain size (mm) |
5 |
5 |
5 |
5 |
5 |
5 |
5 |
| BD gm/cc dried at 1100C |
2.10 |
2.15 |
2.25 |
2.50 |
2.60 |
2.75 |
2.80 |
| Refractoriness 0C (min.) |
1564 |
1665 |
1683 |
1683 |
1804 |
1820 |
1835 |
| CCS (kg/cm2) min |
|
|
|
|
|
|
|
| After drying at 1100C |
250 |
350 |
350 |
350 |
500 |
600 |
600 |
| After firing to 11000C |
230 |
250 |
230 |
250 |
380 |
350 |
400 |
| After firing to 14500C |
- |
400 |
450 |
450 |
500 |
500 |
600 |
| PLC % max |
|
|
|
|
|
|
|
| At 14500C / 2 hrs |
± 1.0 |
± 1.0 |
± 1.0 |
± 1.0 |
- |
- |
- |
| At 16000C / 2 hrs |
- |
- |
- |
- |
± 0.8 |
± 0.8 |
± 0.8 |
| Chemical Analysis |
|
|
|
|
|
|
|
| Al2O3 % min |
45.0 |
50.0 |
60.0 |
70.0 |
80.0 |
90.0 |
95.0 |
| Fe2O3 % max |
4.0 |
4.0 |
1.0 |
5.0 |
1.50 |
1.0 |
0.8 |
| CaO% |
5-7 |
5-7 |
5-7 |
5-7 |
3-5 |
3-5 |
3-4 |
|
| |
LOW CEMENT CASTABLES - PRODUCT DATA |
| |
| Product |
VICS
CAST
LC-45 |
VICS
CAST-60 |
VICS
CAST-
LC-70 |
VICS
CAST-
LC-80 |
VICS
CAST-
LC-90 |
VICS
CAST-
LC-95 |
| Max. service temp. 0C |
1550 |
1600 |
1650 |
1700 |
1750 |
1800 |
| Setting |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
Hydraulic |
| Max grain size (mm) |
6 |
6 |
6 |
6 |
6 |
6 |
| % of Water required for castings |
4.5 – 5.5 |
4.5 – 5.5 |
4.5 – 5.5 |
4.5 – 5.5 |
4.5 – 5.5 |
4.5 – 5.0 |
BD gm / cc min
(on vibrated block dried at 1100C |
2.30 |
2.60 |
2.65 |
2.85 |
2.95 |
3.05 |
| CCS (kg/cm2) min |
|
|
|
|
|
|
| After drying at 1100C |
700 |
700 |
700 |
750 |
800 |
850 |
| After firing to 8000C/2 hrs |
800 |
800 |
800 |
800 |
900 |
1000 |
| After firing to 11000C/2 hrs |
900 |
900 |
900 |
1000 |
1100 |
1100 |
| After firing to 15500C/2 hrs |
1000 |
1000 |
1000 |
1100 |
1150 |
1200 |
| PLC % max |
|
|
|
|
|
|
| At 8000C / 2 hrs |
± 0.2 |
± 0.2 |
± 0.2 |
± 0.2 |
± 0.2 |
± 0.2 |
| At 12000C / 2 hrs |
± 0.3 |
± 0.3 |
± 0.3 |
± 0.3 |
± 0.3 |
± 0.3 |
| At 15000C / 2 hrs |
± 1.0 |
± 1.0 |
± 0.8 |
± 0.6 |
± 0.6 |
± 0.6 |
| Chemical Analysis |
|
|
|
|
|
|
| Al2O3 % min |
45 |
60 |
70 |
80 |
90 |
95 |
| Fe2O3 % max |
1.0 |
105 |
1.5 |
1.8 |
1.0 |
0.3 |
| CaO% max |
2.5 |
2.5 |
2.0 |
2.0 |
2.0 |
2.0 |
|
| |
| |